In-house Training
Working on Gas Systems - Level 2E
(Arbeiten an Gasantrieben - Stufe 2E)
Duration:
4 days / 40 teaching units
Format:
In-person
Participants:
Max. 8
Completion:
Written examination / assessment of practical work / certificate
Working on gas-powered drives in manufacturing or maintenance environments places high demands on expertise, particularly with Hydrogen-powered vehicles. This training course delivers content in accordance with DGUV FBHM-099 Level 2E and qualifies participants to perform defined tasks on gas systems.
Specified activities are recurring, clearly definable tasks, the safe execution of which is based on an activity-related Hazard Assessment, work instructions and system-specific training. This training does not replace individual instruction, but it does provide the necessary technical foundation.
The focus is on identifying, preparing, emptying, inerting and commissioning gas systems after components have been replaced. These topics are supplemented by instruction on relevant protective measures, safety regulations, testing requirements and documentation obligations.
For vehicles with an additional high-voltage system, supplementary qualifications are required in accordance with DGUV Information 209-093. Alternatively, we also offer a combined H2 Level 2E & HV Level 2E training course.
- Safety-related properties of gases
- Hazards associated with Working on Gas Systems and protective measures
- Legal framework
- Joining techniques, their requirements and safe assembly
- Gas markings
- Operating principle of a gas system
- Testing and maintenance work on gas systems
- Fundamentals of explosion protection
- Using gas measuring devices
- Visual, leak and function tests
- Emptying, inerting and filling of gas systems
- Performing specified activities, taking into account occupational safety
Personnel who are to perform specified tasks on the gas system of Hydrogen-powered vehicles.
You will learn:
- To recognise the hazards associated with the activities and to apply protective measures in accordance with explosion protection.
- To understand the structure and function of a gas system.
- To safely decommission, empty and inert a gas system and apply the correct markings.
- To recognise and avoid hazards when performing specified work on gas-carrying parts.
- To identify and rectify recurring faults in the gas system.
- To carry out the replacement of components and lines in a professional manner and to safely put the system back into operation.
- To carry out the manual initial filling in the manufacturing process in accordance with regulations.
- DGUV FBHM-099 Level E and Level 1E
- DGUV I 209-093 Level 1E if a vehicle with a high-voltage system is used in the training.
Directly on your premises
In-house training
We offer our training courses as in-house training. The courses are held directly at your company and are available nationwide.
You benefit from short distances, predictable schedules, and a high degree of practical relevance in your familiar working environment.
Our in-house training courses are based on proven training content.
Individual adaptation to operational processes, machines or technical conditions is possible via our Training Development. You can find out more here.
Advantages of in-house training:
- No travel time or costs for participants
- Better planning thanks to training in your own company
- Flexible scheduling and format design
Contact
Book this training
With our technical training courses, you can specifically qualify your employees for safe and competent deployment in their everyday work.
Request a non-binding quotation now for implementation at your company or online.
We will support you personally with planning, scheduling and organisation.
Anja Böpple
Customer Relationship Manager
FAQS
Frequently Asked Questions
What are the 'specified activities' on the gas system within the meaning of Level 2E training?
Specified activities are clearly defined, recurring tasks on the gas system – e.g. leak tests, emptying, inerting or filling – which are based on a Hazard Assessment and documented instructions.
After completing Stage 2E training, am I permitted to independently carry out work on the gas system?
Yes, but only the specified activities approved within the scope of the Hazard Assessment. This training does not replace system-specific instruction, but supplements it with safety-relevant expertise and practical skills.
What prerequisites must I fulfil to participate in the 'Working on Gas Systems – Stage 2E' training course?
Proof of qualification according to DGUV FBHM-099 Level 1E is required, as well as – for vehicles with a high-voltage system – additionally DGUV 209-093 Level 1E.
Which protective measures are taught in a practical way in the training?
The training covers, among other things, explosion protection, safe emptying and inerting, testing and measuring procedures and correct behaviour in the event of leaks or malfunctions. The application is based on realistic exercises with vehicles and LabCar.
Can the contents of the training be adapted to our company-specific activities?
Yes, on request we can integrate individual work instructions, vehicles or test scenarios. Further information on customisation can be found on our Training Development page.
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